Ski Boot Cuff Pivot Rivet — Elegant Repair
This came in from Tomas K. It’s one of the best homebrew repairs for skiers we’ve seen in a long time. Goes under the category of “Why didn’t I think of that?”
From Tomas: “I broke one of the cuff pivot joints on my Garmont Endorphin boots (4 years old). I found a pretty elegant solution to solve this problem. For new axle I used a standard chainring screw from bike. This type of screw fit right into the hole. I made a short movie (2min 10s) about installation of the new axle.”
Posted by TheEditors OfWildsnow on January 20, 2013 | Filed Under Boot Fitting, Gear Mods
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10 Responses to “Ski Boot Cuff Pivot Rivet — Elegant Repair”
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- Fernando Pereira: @grosenkranz: The first time I really noticed the problem on my Green Machi...
- TK: Great review and spot on. I've owned a splitboard since the original voile...
- grosenkranz: I'm trying to understand if this is a problem with my boots--Dynafit Green ...
- Besniwod: Okay, thanks very much....
- Lou Dawson: Etto, I totally agree, if the thing is lighter than Radical and it works, s...
- etto: It's only rumours, but I've heard Fritschi has been testing prototypes/samp...
- Lou Dawson: Yeah Frank, in terms of tech bindings I'd definitely call the Radical a "be...
- Frank K: Fair enough if 13oz is where "beef bindings" start, but I guess I've missed...
- Rene-Martin: Wow, big achievement. It's always fun to see people's accomplishment under...
- Lou Dawson: Hatch, Saturday morning at 10:00, usual spot. Rain day Sunday. Lou...
- Hatch: Is there anything goin on this weekend at Indy Pass for it opening, like in...
- Corey Gagnon: Keep in mind, the weight listed for the Zenith is probably just a guess. A...
- Lou Dawson: Frank, good point. To me it's in the "beef" class due to what I can guess w...
- Frank K: Lou, I don't get why you're calling the Zenith a beef binding and lumping i...
- Lou Dawson: Neil, the Verticals are good bindings but the sweet spot is that FT with th...
- Neil: Thanks Lou. Look like the TLT Verticals will have to suffice for the time ...
- Lou Dawson: Who knows. These companies get into this weird syndrome of releasing info a...
- Daniel: hi all wondering which dynafit boot might be the best bet for me for next ...
- Neil: Has the Zenith fallen off Fritschi's radar? It was on their website but no...
- Erik Erikson: @ Besniwood:I also do not understand why Dynafit does not install that meta...
- Maz: This sounds like a very nice ski. How tall/heavy are you Tony? Thanks...
- Besniwod: I just heard back from Salewa about the delrin bushing in the Vulcans. The...
- Lou Dawson: Yum. Sure,...
- John: Should I bring some Elk sausage?...
- Matt Kinney: Valdez still rocking with 32" on the ground as of today at sea level, thus ...
- Lou Dawson: I'd just dummy up a tele binding toe on the ski, stick a boot in it, and ma...
- Hendrickson: I have a pair of K2 Brightside 160 cm ski that I have been using for telema...
- Dave: Here in the eastern Alaska Range we've had more late-season snow and things...
- Lou Dawson: Dave, thanks for chiming in. I was hoping some of you guys would add some c...
- Dave Johnson: Hd a great descent of Mt. Shasta yesterday. High winds up high kept techs s...
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The set up in the video seems like it would have a tendency to loosen itself over time.
In order to mitigate auto-unscrew action I would use a longer chain ring bolt (they come in many lengths) such that the bolts snugs up against itself rather than the shell, but with minimum extra space. I would also use a bit of threadlocker.
Chain ring bolt would be a small, light addition to an expedition repair kit.
DRS, excellent point, thanks much. I’d probably even use a bit of epoxy on the bolt threads, the kind I can loosen by heating the bolt with a soldering iron. Lou
I have seen these boot cuff rivets blow out a number of times, on both AT and tele boots. I carry a bolt with 2 washers and a self-locking nut(with a plastic lining) in my repair kit. An easy fix in the field, have used it at ski areas too.
The field repair does look a little Frankenstein-ish with the rest of the bolt sticking out of the end of the nut, but it works great.
Great fix. A couple bits of insight
You want the medial cuff attachment as flush to the shell as possible.
You’ll want to use steel chainring bolts instead of the lighter weight alu. A ski edge would shave off the protruding head of a alu bolt in short order.
I wonder if he is somehow connected to the Rossland crew – we’ve been doing that one for years! Ironically, I think it all began when one of the crew had the main rivet blow out on his Endorphins, and the owner of the bike shop was sitting next to him in the change room.
This is a great idea, but i second the comments about treadlocker, bolt length and steel. Chain ring bolts are notorious for loosening on bikes, and the alu ones shear/strip pretty easily. One concern i would have about using this as a permanent fix would be that the holes molded into the plastic might be larger diameter than the bolt/nut, seems you could get some lateral slop in the cuff.
I am very glad that you found my solution useful and yes I was glue the screw by epoxy.
Very cool Tomas! I still own a pair and I’ve wondered when the rivet would go cuz there were a lot of blown cuff rivets on that boot …thanx
Scooter,
titanium chainring bolts, guaranteed to cold seize, loc-tite not necessary, make pretty sparks too when hit with the edges …
Just did this repair today on my Garmont Adrenalins, used alu chainring screws, some modified washers and epoxy. Modified= half a mm too big so I filed it down a bit. It fit great after that.
Will update if I have problems, if no word from me than it worked great, is still working, or I bought new boots!